Beanies, bucket hats, snapbacks, and dad hats structured, embroidered, and finished with your brand. Every part of the cap was specified by you and made in Sialkot.
Brands Supplied
Monthly Capacity
Operating Since
Quote response
These specs apply across all styles. Each style page below adds its own construction, fit, and photos.
& unstructured
MOQ per style
flat, 3D, patch
every unit
Each links to a dedicated page with style-specific construction, fabric, and fit details.
A cap has more customizable components per square inch than any garment we make. Each one below is a line on your tech pack, not a factory default you inherit.
5, 6, or 7-panel crowns in low, mid, or high profile the panel count and profile set the whole silhouette before any branding lands.
Structured (buckram-fused front panels that hold shape) or unstructured (soft, relaxed dad-cap slouch). The single biggest fit-feel decision.
Flat or pre-curved, with stitch rows, contrast underbrim, and sandwich-brim color options.
Plastic snap, fabric strap with metal buckle or tri-glide, Velcro, elastic, or fitted hardware in your finish, brandable.
Cotton or wicking sweatband, printed or woven; interior taping in your brand color the premium interior buyers check first.
Matching or contrasting top buttons and embroidered or metal eyelets are the small details that separate custom from blank-plus-logo.
| Material | Character | Best for |
|---|---|---|
| Cotton twill | The cap standard crisp, embroidered sharply | Snapbacks, dad hats, buckets |
| Brushed/peached cotton | Soft matte hand, premium feel | Dad hats, minimal branding |
| Washed / pigment-dyed | Vintage, lived-in finish from garment washing | Dad hats, retro drops |
| Corduroy | Texture-forward, seasonal | Snapbacks, buckets, dad hats |
| Wool blend/melton | Structured, cold-season premium | Snapbacks |
| Nylon/poly | Technical, quick-dry, packable | Buckets, sport caps |
| Terry/towelling | Resort texture | Bucket hats |
| Acrylic/wool knit yarns | Knitted, not sewn rib and fisherman gauges | Beanies (see note below) |
Beanies are knitted, not sewn. A beanie comes off a knitting machine, not a sewing line: different equipment, different yarn sourcing, and a different minimum than sewn caps. 50-beanie MOQ: in-house knitting vs. vetted. We say this up front because it’s why beanie quotes and timelines read differently from snapbacks and why factories that pretend otherwise miss their dates.
The front panel carries the hero mark, but a premium cap is branded in the places only the owner sees. Both columns below are done in-house on the same machines that run our apparel embroidery.
No tech pack yet? A front-and-back sketch with a reference cap is enough to start sampling; we build the spec sheet with you during development.
Send your logo, reference cap, or tech pack. We confirm style, structure, materials, and closures.
Within 24 Hours
A physical sample cap with your actual embroidery digitized in-house and stitched on the real fabric, not a mockup render.
7~10 Days Per Round
Final sign-off on structure, decoration, sweatband, labels, and closure before bulk.
3~6 Days
Cutting, fusing, sewing, embroidery, and finishing. Progress photos at each stage.
18~30 Days
Every unit is checked for stitch quality, panel alignment, closure function, and shape consistency.
In-line + Final AQL
Boxed to protect structure crushed crowns are the #1 headwear shipping failure, so cartons are packed to prevent it.
5~12 days By Air
Send your logo or a reference cap with the target quantity. We reply with an itemized quote for materials, structure, every decoration placement, and shipping broken out.
Flat, 3D puff, and patches digitized and stitched by us, proved on the real cap.
Snap, strap, and buckle hardware in your finish, brandable.
MOQ per style, colorway splits inside it, honestly counted.
QC on every unit: stitch, alignment, closure, and crown shape.
GIBBEN CLOTHING operates from Sialkot, Pakistan, a city that has manufactured headwear and sports goods for export for generations. We’re on the floor daily: fabric checks, embroidery supervision, and crown-shape inspection happen in person, not through an agent.
Embroidery head running
Caps per month capacity
Registered with SCCI & FBR
Export markets served
5-12 days door-to-door for launch-critical drops. DHL/FedEx for sample shipments.
25-40 days for larger volume orders at lower per-unit cost.
Commercial invoice, packing list, and certificates of origin prepared by us.Confirm DDP availability by market.
Yes, flat, 3D puff, chain-stitch, and chenille, digitized in-house and stitched on your actual cap fabric for approval before bulk production. Front, side, back, and underbrim placements all run.
Sewn caps (snapbacks, dad hats, and buckets) start at 100 pieces per style. Beanies are knitted rather than sewn, so they carry their own minimum 50 pieces beanie MOQ. We quote both honestly rather than average them.
Yes woven inside labels, printed size and care labels, branded interior taping, and printed or woven sweatbands. The interior is where premium headwear separates itself; we treat it as a branding surface, not an afterthought.
Structured (buckram-fused) crowns hold the classic snapback silhouette and photograph sharply; unstructured crowns give the relaxed dad hat slouch. It’s a style-register decision we’ll sample your logo on both if you’re deciding.
A one-size-adjustable one (snap, strap, or buckle closure) is the standard and simplest to retail. Fitted sizing in multiple head sizes is available with a size-curve minimum of 50 pieces.
Yes, ship the reference, and we reverse-engineer panel count, profile, structure, fabric, and closure and then confirm it all on a physical sample before bulk.
Yes, garment-washed and pigment-dyed finishes for the lived-in dad hat look, sampled on your actual color before the run so the fade level is approved, not accidental.
Yes, caps consolidate into apparel shipments from the same factory, matched to your drop’s colorways from the same dye standards. One shipment, one drop, one color language.
A vector file (AI, EPS, SVG) is ideal; a clean high-res PNG works. We digitize in-house and send a stitch-out photo of the real cap for approval.
50% deposit to book production, 50% before shipment; accepted methods: wire/Wise/bank transfer/TT/LC.
